" "
Transforming your infrastructure into living assets
Contact us
Contact us

External prestressing

Non Destructive Tools tools and innovative solutions for inspecting and monitoring external prestressed cables

Monitoring and Inspection of External Prestressing Cables

External prestressing cables are widely used in new structures and as strengthening solutions for existing assets. As critical components contributing directly to structural capacity, they require regular inspection and condition assessment to ensure long‑term safety and performance.

Sixense Middle East offers a dedicated range of solutions to evaluate the condition of external prestressing systems. Our capabilities include assessing cable integrity, estimating remaining prestress forces and detecting broken wires or strands that may compromise structural behaviour.

Our specialists support clients in defining and implementing customised inspection strategies, enabling early detection of hidden defects and supporting the safe, efficient management of externally prestressed structures throughout their service life.

Our techniques and expertise in external prestressing

Escan

 

Detection of voids and white paste in external post-tensioning sheaths

Escan technology was developed in partnership with UGE (Université Gustave Eiffel). The measuring device is a capacitive probe consisting of two electrodes forming a capacitor, whose capacitance depends on the dielectric characteristics of the materials inside the HDPE conduit being inspected.

The auscultation device, which completely surrounds the sheath, is moved along the cable to highlight any injection anomalies.​​

Uscan

 

Detection of wire breaks in the anchorage zone using ultrasonic reflectometry

The ultrasonic reflectometry technique is based on the propagation of very high frequency mechanical waves generated by an ultrasonic transducer pressed against the end of the wire being tested. This guided wave makes it possible to identify damage to the wire and the approximate location of the discontinuity from the point of emission.

The patented Uscan technology, co-developed with UGE, is the only technology that can assess the condition of prestressing strands in the anchorage zone.
​​

​

ITscan – anchoring

 

Inspection of anchor caps using active infrared thermography

This method, patented by Sixense, detects injection defects under active thermal stress using a custom-made inductor applied in contact with the anchor cap.

An examination of the thermographic images obtained immediately after the thermal stress is stopped allows the location of voids (cement grout or petroleum wax) and the presence of water, if any.​

ITscan – sheath

 

Inspection of sheaths in the main section using active infrared thermography

As with anchor covers, this method detects injection defects in the main section of cables under active thermal stress using a heating system applied in contact with the sheath.

An examination of the thermographic images obtained immediately after the thermal stress is stopped allows the areas of filling voids (cement grout or petroleum wax) to be located.​

Recognition window in a HDPE sheath and video endoscope examination

 

Visual examination of the injection quality and condition of the cable

Diagnosis of external prestressing, protected by cement grout or a flexible product, may require the opening of inspection windows through the HDPE sheath to reach the prestressing cables and their protective product in order to examine them, carry out tests or measurements, or take samples for laboratory analysis and testing. In the event of a void, an additional video endoscopy examination may be carried out to observe the extent of the void and the condition of the cable beyond the inspection window.​

In-Tense​

 

Tension measurement using the crossbow method

The crossbow method is based on the fact that the more a reinforcement is tensioned, the greater the force (F) required to deflect it from its path by a distance (w) will be greater.

The residual tension in the prestressing reinforcement is obtained by comparing the measurement curve w=f(F) obtained on site with a calibration curve specific to each type of reinforcement tested, established in the laboratory.​

Tension measurement using the vibration method

 

The vibration frequency of a cable is related to its tension. The method consists of recording the natural frequencies of the cable being tested to estimate its tension by using the value of the fundamental frequency, treating the vibration of the cable as that of a vibrating string.

EverSense® Acoustics​

 

Detection of wire breaks using the acoustic method

When an elementary wire or strand breaks, it emits a shock wave that propagates through the cable and the surrounding concrete. Acoustic monitoring consists of detecting this wave using a network of sensors positioned along the cable and on the structure, near the anchors or deflectors. A loss of cross-section corresponding to a lost wire can be detected and located.​

Extendo​

 

Detection of wire breaks using a mechanical method

On externally prestressed cables injected with cement grout, breaks in individual wires or strands result in a redistribution of elongation along the damaged cable. The Extendo monitoring device is based on the measurement of micro-deformations in the cable by positioning discrete sensors on the branches to be monitored.​

We offer a comprehensive range of expertise to support you in managing and securing your structures with external prestressing

In-depth analysis of the construction file

Preliminary risk analysis and definition of a tailor-made investigation programme

Detailed inspection of external prestressing

Identify leaks in HDPE pipes. Map faults. Perform an immersive inspection of the interior of box girder bridges

Testing

Characterisation of injection quality, assessment of cable condition, measurement of residual voltage

Safety engineering

Model the impact of a cable break on the structure and strapping design

Cable replacement engineering

damaged by corrosion

Instrumentation for monitoring cable ageing